Product Features | Product Benefits | Computer Requirements

(To request additional information about Reliability Toolbox™ 1.2 please go here)

NEWS RELEASE!
Plant Engineering Magazine board of judges has selected the Reliability Toolbox CD ROM as a finalist in their 2003 Plant Engineering Product of the Year Competition!
Plant Engineering "Product of the Year Awards" was established to honor the most innovative and useful products introduced to the industrial plant engineering market each year and has become recognized as a premier honor for new products in the plant engineering market.

The Reliability Toolbox™ CD ROM is an organization-wide solution to improving and enhancing the weakest link in your CMMS program, maintenance procedures and documentation. Gain control of your maintenance and reliability programs, by capturing valuable machinery information and creating job aids for current and future employees. The value of machinery knowledge is immeasurable and is essential to a successful implementation of reliability programs. The Reliability Toolbox™ is an enhancement program that will help your company to obtain and secure this valuable information, provide consistency in job performance and training of employees. The Reliability Toolbox™ CD ROM program offers a reliability knowledge assessment and several live multimedia training modules that explain and demonstrate the use of various maintenance forms and procedures. This program also provides a collection of over 50 generic boilerplate maintenance forms, procedures, and job aids that can be used as is, or modified to meet the procedural requirements of an existing reliability improvement program.

The Reliability Toolbox™ has four key areas that contain multimedia training, reliability knowledge assessment evaluations and maintenance procedures and forms: Maintenance Management, Condition Monitoring, Maintenance Practices, and Precision Alignment.

Price $495.00 US

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 Documents/Procedures
Knowledge Assessment
Alignment Standards
Vibration Standards (New Motors)
Balancing Standards
Machinery Information Sheet
Generic Pump Repair Sheet
12 Step Precision Maintenance Implementation Tasks Tracker
Condition Monitoring Analysis Report (with sample)
Condition Monitoring Monthly Overview (with sample)

 Supporting Computer Based Training (CBT)
Alignment Tolerances

 Documents/Procedures
Analysis Record Form
Relative Motion Record Form
Phase Interpretation Procedures
Mode Shape Plot Form (English and Metric)
Mode Shape Plot Procedure
Bump Test Procedure
Balancing Record Form (Field and Shop)
Generic Single Plane Balancing Procedure (Vector Method)
Machinery Information Sheet
Analysis Symptoms Table
Operator Pre-Shutdown Checklist
General Guide to Vibration Isolators
Foot Related Resonance Checks

 Supporting Computer Based Training (CBT)
Phase Interpretation
Mode Shape Plot
Foot Related Resonance

 Documents/Procedures
Key Length
Generic Measure Form
Generic Repair Procedure
Pump Run Out Checks
Pump Shaft Measurements
Pump Bearing Measurements
Pump Casing Measurements
Bearing Failure Analysis Form
Bearing Specification Sheet
Decommissioning and as found readings
Pulley Installation Procedure
Belt Tension Procedure
Bearing Fit Charts
Micrometer Record Form
Torque Charts

Supporting Computer Based Training (CBT)

 Documents/Procedures
Pre-alignment Checklist
Alignment Data Sheet
Pipe Strain Check Procedure
Checking Run Out
Rough Alignment Procedure
Precision Soft Foot Check Procedure
Precision Soft Foot Record Form
Thermal Growth Calculation Form
Rim Face Record Form
Rim Face Calculation Form
Reverse Dial Record Form
Reverse Dial Calculation Form
Rotalign Pro Horizontal Shaft Alignment Procedure
Rotalign Horizontal Shaft Alignment Procedure
Optalign VP Horizontal Shaft Alignment Procedure
Optalign Plus Horizontal Shaft Alignment Procedure
Combi Laser Horizontal Shaft Alignment Procedure
Fixturelaser Horizontal Shaft Alignment Procedure.

 Supporting Computer Based Training (CBT)
Prealignment Checklist
Soft Foot Check and Correction
Rim Face Alignment Procedure
Reverse Dial Alignment Procedure

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Improve the effectiveness of your reliability program.
Improve effectiveness of CMMS System.
Capture vital machinery history information that may currently
may be lost.
Standardize work processes and reporting.
Improve and test employee development/skills and productivity.
Assess your company’s reliability strengths and opportunities.
Provides machinery information, to help establish machine
history 60% of troubleshooting information is based on
machinery history).

Modern CMMS systems have the ability to store machinery information and knowledge, but all too often this data is not present. Sometimes the data is lost when CMMS programs are updated, but in many cases it was not there is the first place. Procedures and machinery history documents are an essential part of acquiring this knowledge. The development and implementation of required procedures and processes for certain tasks, including adequate documentation requirements takes time and many man hours.

The Reliability Toolbox™ CD ROM is a cost effective way to enhance a reliability program and your company’s procedures, machinery history, documentation, knowledge/skills assessment and CMMS Program.

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Pentium processor, 32mb RAM, 6mb hard disk space, SVGA monitor, CD ROM drive, 16 bit sound board, Windows 95/98/NT/ME/2000,
Min 800 x 600 screen resolution.
Microsoft Word (to use edit forms feature)

Purchase Online From UTII Site